Medical Box Inserts

Lovell Industries manufactures precision thermoformed medical box inserts and vacuum-formed inserts for medical device companies and pharmaceutical brands in South Africa. Medical box inserts are produced to exact dimensional tolerances to hold devices securely within secondary carton packaging, eliminating product movement, reducing the risk of damage in transit, and creating a professional, clinical presentation at point of opening. All inserts are produced from virgin-grade thermoplastic in a controlled manufacturing environment with full batch traceability.

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FSSC 22000 Certified
FSSC 22000 Certified
Food Safety Management
Sedex Member
Sedex Member
Ethical Trade
rPET Available
rPET Available
30% minimum recycled content
SMETA
SMETA
Ethical Trade Audit

Secondary packaging inserts for medical devices perform a function that is often underestimated — they are the last physical protection layer before the device reaches the clinician, and their dimensional accuracy determines whether the product is held securely or allowed to move and risk damage during distribution.

Our thermoformed medical box inserts are produced from device samples or technical drawings, with cavities formed to exactly mirror the profile of each component. For multi-component device kits, we produce inserts with multiple cavities that organise each component in a defined position — supporting efficient kit assembly and clear component identification at point of use.

Vacuum-formed inserts (vac inserts) are a cost-effective format for simpler device profiles. Lovell’s production documentation supports the material traceability and process validation requirements of ISO 13485 quality management systems.

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Medical Box Inserts

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